Understand the management of technology, this is the real mold project talent!
Mold project integrated talents too little. Understand the management do not understand the technology, rhetoric is very easy in the technical aspects of the problem; understand the technology is not good at management, will not do the document, not with the customer communication ....
An excellent mold project engineer is qualified for these tasks: customer follow-up, progress control, test mode review, program improvement (from quotation, design, processing technology, test quality analysis, customer service, etc.), the ability to deal with problems, There are cost, time, quality concept, for the development of mold factory to provide help.
First, open before the review
1. When the project department receives the marketing department notice form, you must first understand the following things
(1) the surface requirements of the product: is the mirror? Plating surface Sunny Flame pattern Provincial light and so on. And each request should be marked with different conditions, specifications, grades. Such as the surface of the mirror requirements (ultra-optical mirror, ordinary mirror), drying requirements (AN-50B, UT1001, etc., and to attach samples), fire pattern requirements (VDI-18, with samples).
(2) Product structure requirements: into the glue way, into the glue position, the top way, the top position, cooling, cooling position, PL position, mosaic position and so should be clear. (According to the way the sample design, and then according to the situation).
(3) product molding (injection) requirements: the characteristics of plastic materials, molding process requirements (temperature, cycle, etc.), product removal method (mechanical hand, hand to take), the surface of the special requirements (welding marks, The
(4) shrinkage requirements: due to the different characteristics of plastic materials, injection molding different conditions such as the impact of the size of the product jumping is relatively large (special plastic is more obvious), so the product shrinkage in the review should be clear. In principle, the shrinkage of the product requires the guests to specify (if the guests can not specify, by the Division I designated due to plastic or molding causes the responsibility of the size of the responsibility borne by the guests).
(5) mold material requirements: customer requirements for plastic products is getting higher and higher, relatively high demand for product customers will generally specify the material and specific requirements. Have the requirements of the mold project manager must be strict checks, to seriously confirm the specified material and the requirements are matched, if any questions to the customer in a timely manner. (Such as high mirror steel, high hardness steel, high acid steel, etc.).
(6) a preliminary understanding of customer requirements for the product, the use of the product, customer contacts, the customer's historical background (whether or not out of the mold before the number of how to find us and so on).
2. formal review
And customers to further understand the shape of the product, product requirements, test plans, mold plans, products can be simplified, the characteristics of injection molding materials requirements:
(1) machine parameters;
(2) molding requirements: cycle, process (oil temperature, stereotypes, tempering, etc.).
3. After finishing the review: further check the product
(1) mold to be simplified (design and manufacturing);
(2) the initial implementation of the key processing steps, processing technology;
(3) Planning transfer with the design department, the production department and the purchasing department, and implement the plan (with the control of each department process).
Second, open mode
1. review
To assist in the review of the design, organization of production, design, quality control, procurement and marketing held a mold review will be the main implementation of the mold structure, processing costs and manufacturing processes.
2. Design a picture
Assist the design department to design the mold according to the evaluation plan, pass the customer's key requirements (eg, the appearance of the cut line, the product assembly requirements tolerance control, etc.), and assist the design supervisor to check the drawings, examine the drawings to ensure timely and accurate drawing.
3. Research process
Work with production supervisors, technicians, craftsmen and related technicians (EDM, CNC, EDW, grinders and provincial molds) to discuss and implement specific processing techniques.
4. Mold manufacturing
In accordance with the mold manufacturing schedule to regularly follow the mold manufacturing situation, timely feedback program deviations, to assist the department in charge of the entire plan to coordinate manufacturing.
Third, try mode
1. T1 ready
(1) the implementation of the situation of the compound: the number, color, specifications, environmental requirements and so on;
(2) check the mold: whether to do leak, wrong to do, fly mold quality;
(3) injection mold of the trial plan and the implementation of the machine.
2. T1 test mode
In the field to observe and record the test model, the machine can solve the problem must be resolved on the machine, try to avoid the number of machines, reduce energy costs, to assist the transfer technician to carefully adjust the injection parameters, check the product size, surface requirements , Mold out of the smooth and open mold state.
3. T1 improved
According to the test mode to record the improvement of information, their own eight percent to grasp the problem to be organized when the relevant departments of the relevant technical staff to discuss the study and then improve the program to improve the success rate of improved programs in place. Improve the information must be done according to the standard (such as: improved model, improved completion time, improved schematic and improved programs, etc.).
4. Other improvements
(Such as: mold life, improved reasonable, improved cost), and properly coordinate with the customer offer, can not blindly change the mold The
Four, take the mold
1. Prepare before taking the mold
After receiving notice from the customer, it is necessary to assist the technician and the quality control department to carefully check the mold (such as: water transport, assembly, spare parts, parts, etc.).
Take a mold
To help the production department according to customer requirements packaging mold parts, packing box on the request for the mark, to assist the quality control department for the instructions; design copy of the final 2D-3D drawings, special requirements of the mold (such as: the order of the cylinder, Multi-plate mold opening and closing order) to mark or paint on the mold.
Mold project integrated talents too little. Understand the management do not understand the technology, rhetoric is very easy in the technical aspects of the problem; understand the technology is not good at management, will not do the document, not with the customer communication ....
An excellent mold project engineer is qualified for these tasks: customer follow-up, progress control, test mode review, program improvement (from quotation, design, processing technology, test quality analysis, customer service, etc.), the ability to deal with problems, There are cost, time, quality concept, for the development of mold factory to provide help.
First, open before the review
1. When the project department receives the marketing department notice form, you must first understand the following things
(1) the surface requirements of the product: is the mirror? Plating surface Sunny Flame pattern Provincial light and so on. And each request should be marked with different conditions, specifications, grades. Such as the surface of the mirror requirements (ultra-optical mirror, ordinary mirror), drying requirements (AN-50B, UT1001, etc., and to attach samples), fire pattern requirements (VDI-18, with samples).
(2) Product structure requirements: into the glue way, into the glue position, the top way, the top position, cooling, cooling position, PL position, mosaic position and so should be clear. (According to the way the sample design, and then according to the situation).
(3) product molding (injection) requirements: the characteristics of plastic materials, molding process requirements (temperature, cycle, etc.), product removal method (mechanical hand, hand to take), the surface of the special requirements (welding marks, The
(4) shrinkage requirements: due to the different characteristics of plastic materials, injection molding different conditions such as the impact of the size of the product jumping is relatively large (special plastic is more obvious), so the product shrinkage in the review should be clear. In principle, the shrinkage of the product requires the guests to specify (if the guests can not specify, by the Division I designated due to plastic or molding causes the responsibility of the size of the responsibility borne by the guests).
(5) mold material requirements: customer requirements for plastic products is getting higher and higher, relatively high demand for product customers will generally specify the material and specific requirements. Have the requirements of the mold project manager must be strict checks, to seriously confirm the specified material and the requirements are matched, if any questions to the customer in a timely manner. (Such as high mirror steel, high hardness steel, high acid steel, etc.).
(6) a preliminary understanding of customer requirements for the product, the use of the product, customer contacts, the customer's historical background (whether or not out of the mold before the number of how to find us and so on).
2. formal review
And customers to further understand the shape of the product, product requirements, test plans, mold plans, products can be simplified, the characteristics of injection molding materials requirements:
(1) machine parameters;
(2) molding requirements: cycle, process (oil temperature, stereotypes, tempering, etc.).
3. After finishing the review: further check the product
(1) mold to be simplified (design and manufacturing);
(2) the initial implementation of the key processing steps, processing technology;
(3) Planning transfer with the design department, the production department and the purchasing department, and implement the plan (with the control of each department process).
Second, open mode
1. review
To assist in the review of the design, organization of production, design, quality control, procurement and marketing held a mold review will be the main implementation of the mold structure, processing costs and manufacturing processes.
2. Design a picture
Assist the design department to design the mold according to the evaluation plan, pass the customer's key requirements (eg, the appearance of the cut line, the product assembly requirements tolerance control, etc.), and assist the design supervisor to check the drawings, examine the drawings to ensure timely and accurate drawing.
3. Research process
Work with production supervisors, technicians, craftsmen and related technicians (EDM, CNC, EDW, grinders and provincial molds) to discuss and implement specific processing techniques.
4. Mold manufacturing
In accordance with the mold manufacturing schedule to regularly follow the mold manufacturing situation, timely feedback program deviations, to assist the department in charge of the entire plan to coordinate manufacturing.
Third, try mode
1. T1 ready
(1) the implementation of the situation of the compound: the number, color, specifications, environmental requirements and so on;
(2) check the mold: whether to do leak, wrong to do, fly mold quality;
(3) injection mold of the trial plan and the implementation of the machine.
2. T1 test mode
In the field to observe and record the test model, the machine can solve the problem must be resolved on the machine, try to avoid the number of machines, reduce energy costs, to assist the transfer technician to carefully adjust the injection parameters, check the product size, surface requirements , Mold out of the smooth and open mold state.
3. T1 improved
According to the test mode to record the improvement of information, their own eight percent to grasp the problem to be organized when the relevant departments of the relevant technical staff to discuss the study and then improve the program to improve the success rate of improved programs in place. Improve the information must be done according to the standard (such as: improved model, improved completion time, improved schematic and improved programs, etc.).
4. Other improvements
(Such as: mold life, improved reasonable, improved cost), and properly coordinate with the customer offer, can not blindly change the mold The
Four, take the mold
1. Prepare before taking the mold
After receiving notice from the customer, it is necessary to assist the technician and the quality control department to carefully check the mold (such as: water transport, assembly, spare parts, parts, etc.).
Take a mold
To help the production department according to customer requirements packaging mold parts, packing box on the request for the mark, to assist the quality control department for the instructions; design copy of the final 2D-3D drawings, special requirements of the mold (such as: the order of the cylinder, Multi-plate mold opening and closing order) to mark or paint on the mold.
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